深圳蒲友论坛技师推荐_四川逍遥网论坛首页_深圳蒲友论坛技师推荐

  Technical

Shear Welder of Metal Bands

At present, the traditional manual arc or gas welding is adopted for welding strips by many facories in metal tube mills, steel joist mills and continuousstrip punching/ processing industries.As a result, the welding joint is uneven, misplaced and thus ends up with a poor welding quality. But what is worst, the welding ridge is as thick as 3-5mmfor 2-3mmmetal bands for example. Unfortunately, this increases theimpact to the production line when drawing the strips and decreases the service life of the unit and potentially caused the shut down of the production line accordingly. Moreover, the poor manual welding tends to break down at the welding joint.

Our company developed a series of shear welders of model No. DJJ-160、DJJ-260、DJJ-360、DJJ-400 and DJJ-500. This revolutionary development has completely overcome the maladies of the traditional manual operation and increased the welding quality greatly. Besides, we offer to custom-design and custom-make the shear welders specifically according to your unique requirement.


Technical Description:

Shear welder is usually used in metal tube mills, continuous punching lines and metal strip processing lines for shear cutting and strip welding. The metal strips include carbon steel, stainless steel, red copper, aluminum and titanium.

The shears are burrs free since triple blades shearing is adopted.
The power (compressed air or hydraulic oil) is available easily.
The unique metal strip positioner is equipped for accurate positioning and easy operation.
Operation becomes easy and reliable since the accurate positioning for metal strip is adopted and the pedal swithes  are equipped to control the air cylinder or hydraulic cylinder.
Tungsten electrode DC welding/pulse arc welding (or AC/pulse arc welding) is adopted for strip welding to get a  smooth welding seam, which needs no grinding. This minimizes the impact force to the machine caused by the high welding ridge when drawing the strips.
Quality welding seam is achieved with high strength.
The whole welding process is automatically finished by applying PLC and frequency inverter,from torch starting, running, arc ignition, welding current rise, arc stabilization, current drop, arc blowout, to welding torch return and reset.
The welding current rises and drops slowly and automatically at the starting end and finishing end to minimize the welding gap at 2 sides of strips.


Technical Specifications:

Model No.

Strip Width (mm)

Shear Welding Thicknessmm)

Welding Speed

(mm/min)

Welding Amperage

(A)

Air Pressure

(MPa)

Hydraulic Pressure

(MPa)

Outside Size

Copper &

Aluminum

Carbon Steel

L×W×H(mm)

DJJ-160A

30-160

0.4-2.0

0.4-2.0

75-500

12-160

0.6

830×690×1580

DJJ-160B

30-160

0.5-3.0

0.5-3.0

75-500

15-200

0.6

860×690×1580

DJJ-160A+

30-160

0.3-3.0

0.3-3.0

75-500

15-200

0.6

7

1120×710×1450

DJJ-160B+

30-160

0.5-3.5

0.5-3.5

75-500

15-200

0.6

7

1120×710×1450

DJJ-160C

30-160

0.8-5.0

0.5-5.0

75-500

15-200

7

880×870×1480

DJJ-260A

50-260

0.4-2.0

0.4-2.0

75-500

15-200

0.6

1050×745×1580

DJJ-260B

50-260

0.5-3.0

0.5-3.0

75-500

18-250

0.6

1050×745×1580

DJJ-260A+

50-260

0.5-3.0

0.5-3.0

75-500

18-250

0.6

7

1205×780×1580

DJJ-260B+

50-260

0.5-4.0

0.5-3.5

75-500

18-250

0.6

7

1205×780×1580

DJJ-260C

50-260

0.8-5.0

0.8-5.0

75-500

22-315

7

1038×1020×1650

DJJ-360A

80-360

0.4-2.0

0.4-2.0

75-500

15-200

0.6

1170×745×1700

DJJ-360B

80-360

0.5-3.0

0.5-3.0

75-500

18-250

0.6

1170×745×1700

DJJ-360A+

80-360

0.5-3.0

0.5-3.0

75-500

18-250

0.6

7

1145×750×1580

DJJ-360B+

80-360

0.5-4.0

0.5-3.8

75-500

18-250

0.6

7

1170×780×1700

DJJ-360C

80-360

0.5-4.0

0.8-5.0

75-500

22-315

7

1270×1020×1720

DJJ-400A

80-400

0.5-2.0

0.5-2.0

75-500

15-200

0.6

1145×750×1580

DJJ-400B

80-400

0.5-3.0

0.5-3.0

75-500

18-250

0.6

1210×745×1700

DJJ-400A+

80-400

0.5-3.0

0.5-3.0

75-500

18-250

0.6

7

1320×745×1580

DJJ-400B+

80-400

0.5-3.5

0.5-3.5

75-500

18-250

0.6

7

1320×745×1580

DJJ-400C

80-400

0.5-5.0

0.5-5.0

75-500

22-315

7

1310×1020×1700

DJJ-500A

100-500

0.5-2.0

0.5-2.0

75-500

15-200

0.6

1310×745×1700


Note: Shear welder model A+ and B+ refer to reinforced type, which is pneumatic compression and hydraulic shearing. Pneumatic pressure 0.6MPa means pneumatic compression pressure is 0.6 MPa, hydraulic 7 MPa means shear pressure is 7MPa.

主站蜘蛛池模板: 丹寨县| 蓝山县| 桓台县| 钦州市| 察哈| 昌图县| 宁远县| 荆门市| 清原| 股票| 乌拉特前旗| 洪洞县| 湖南省| 屯门区| 满洲里市| 石屏县| 静乐县| 敖汉旗| 宜州市| 滁州市| 盈江县| 永登县| 黄大仙区| 松潘县| 衡阳县| 临夏市| 增城市| 根河市| 伽师县| 衡山县| 娱乐| 虎林市| 安新县| 项城市| 新郑市| 澎湖县| 富宁县| 固原市| 科技| 开封市| 黄陵县|